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Rosemount 4001 Replacement Project – Field 5000 Series Alarm Monitor

Application problem:

The Client Reckitt Benckiser Pharmaceuticals go in contact looking to source replacement channel cards for their Rosemount 4001 Alarm Monitor. This model went out of manufacture in 1990 therefore it is no longer possible to get spare parts. As a result when the unit failed it led long process downtimes of up to a week due to the channel cards having to be repaired.

This down time was expensive as it was a critical process that multiple production lines relied on. The age of the instrument meant the sourcing replacement components to repair the unit became increasingly more difficult, making the instrument a big liability to the production process.

Solution:

To replace the unsupportable Rosemount 4001 Alarm Monitor with a "fit, form and Function" replacement the Field 5000 Series Alarm Monitor. The Field 5000 Alarm Monitor give the client all the functionality they are familiar with using modern design that will increase reliability and can be supported easily going forward.

Due to age of the Rosemount 4001 little was known about the configuration of installation. The client was looking for a complete "Turn Key" replacement solution 4001 with the Field 5000 Series Alarm Monitor. A site survey arrange so assess the scope.

The site survey allowed us the critical information required to replacement the instrument. This consisted of the instrument wiring, and configuration and the physical mounting of the instrument.

From this we were able to provide the client with a complete "Turn Key" solution that we could install on site within a day to keep process down time to a minimum.  The replacement Field 5000 series Alarm Monitor was installed into a new wall mount enclosure with terminals to make installation and future maintenance easier.. The instrument was configured and an internal factory acceptance conducted to make sure it complied with the current system functionally.

Pre-configured replacement channel cards were provided as recommend spares to make sure downtime was kept to a minimum as no programming is required.

Finally the instrument was installed, and commissioned on site. The instrument integrated seamlessly and the operators taken though  modern touch screen interface.

Ordering information:

5106-M1

Field 5000 Series Alarm Monitor is a fit, form, and function replacement for:

Rosemount 4000 Series Alarm Monitor

Rosemount 4001 Series Alarm Monitor

Rosemount 4002 Series Alarm Monitor

Peek Measurement 4002 Series Alarm Monitor

Peek Measurement 4400 Series Alarm Monitor

Thermo Measurement 4400 Series Alarm Monitor

 

 

 

 

For more information on the product used in this application